Heavy Layer Mats (HLM)

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Heavy Layer Mats (HLM) are advanced, high-density composite materials engineered for superior performance in demanding reinforcement, filtration, and structural applications. Combining multiple layers of specialized fibers bonded with durable polymer matrices, HLM products deliver exceptional...
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Heavy Layer Mats (HLM) are advanced, high-density composite materials engineered for superior performance in demanding reinforcement, filtration, and structural applications. Combining multiple layers of specialized fibers bonded with durable polymer matrices, HLM products deliver exceptional strength, stability, and resistance to environmental stress. These mats are designed to replace traditional single-layer materials in applications requiring enhanced durability, dimensional stability, and multi-functional performance.

Color – White

Brand - Exxon

Packaging – 25 Kg Bag

Port of Loading - USA

QTY. – 25 Tones

Stock Availability – 150 MT/Month

Country of Origin: USA

Volume: Available consistent

Container loading: 20 and 40 Feet

Can export to – Any part of the world

 

Our Quality Assurance and Shipping Process

Material Guarantee We assure you that the material will meet the specifications of the loading pictures and the sample provided prior to shipment. Customer satisfaction and transparency are our top priorities.


Our Step-by-Step Process

  1. Quality Inspection:
    • Before finalizing the shipment, our Quality Control (QC) team conducts a thorough inspection of the material to ensure it meets the agreed-upon standards.
    • Detailed videos and pictures of the material are captured during the inspection and shared with the customer for approval.
  2. Container Booking:
    • Once the customer approves the material, a container is booked on the next available vessel to ensure prompt delivery.
    • The booking details, including the shipping schedule, are shared with the customer for tracking purposes.
  3. Loading and Documentation:
    • The material is carefully loaded into the container.
    • During loading, we document the entire process with pictures and videos, capturing essential details such as:
      • Material condition
      • Loading procedure
      • Container and seal numbers
    • These visuals, along with the draft of the Bill of Lading (BL), are shared with the customer for verification.
  4. BL Draft Confirmation:
    • The customer reviews and confirms the BL draft.
    • Based on the confirmation, the Original Bill of Lading (OBL) is issued.
    • A copy of the OBL is then shared with the customer.

 

 Key Features & Benefits

  • 🏗️ Superior Load Distribution
    Multi-layer construction distributes stress evenly across the entire surface, preventing localized failures and extending service life.

  • 🛡️ Excellent Impact & Abrasion Resistance
    Withstands heavy mechanical stress, impact forces, and surface wear, making it ideal for high-traffic and industrial environments.

  • 🌊 Chemical & Environmental Resistance
    Resists degradation from oils, chemicals, UV exposure, and moisture, maintaining performance in harsh conditions.

  • 🔥 Thermal Stability & Fire Retardancy
    Available with fire-retardant additives and thermal stabilizers for use in high-temperature applications and safety-critical environments.

  • ⚖️ High Strength-to-Weight Ratio
    Provides exceptional structural performance without excessive weight, reducing transportation and installation costs.

  • 🔧 Customizable Layering & Composition
    Can be engineered with specific fiber orientations, layer thicknesses, and polymer binders to meet precise application requirements.


📊 Technical Specifications



Property Value / Description
Material Composition Glass Fiber, Polyester, Polypropylene, Hybrid Blends
Thickness 3 mm – 25 mm (customizable)
Density 800 – 1500 g/m²
Tensile Strength MD: 60–120 kN/m CD: 50–100 kN/m
Puncture Resistance 300 – 800 N (depending on thickness)
Temperature Range -40°C to +120°C (standard)
Roll Dimensions Width: 1m – 4m Length: 25m – 100m

🏭 Applications

Heavy Layer Mats are used in:

  • ✅ Civil Engineering – Soil stabilization, erosion control, and embankment reinforcement

  • ✅ Industrial Flooring – Anti-fatigue mats, machinery padding, and protective underlayment

  • ✅ Transportation – Automotive insulation, trunk liners, and trailer flooring

  • ✅ Construction – Roofing underlayment, concrete curing blankets, and temporary roadways

  • ✅ Filtration – Heavy-duty filter media for industrial air and liquid filtration systems

  • ✅ Marine & Offshore – Boat decking, buoyancy aids, and marine infrastructure protection

  • ✅ Sports & Recreation – Gym flooring, playground surfaces, and athletic field underlayment


♻️ Installation & Processing

  • Cutting: Can be cut with standard industrial knives, die-cutters, or CNC routers

  • Joining: Compatible with adhesive bonding, thermal welding, or mechanical fastening

  • Installation: Suitable for both permanent and temporary installations

  • Storage: Store flat in dry, covered conditions away from direct sunlight

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